BPS
Intelligent
Line
Intelligent devices for processing busbars
BPS
BPS is a group of intelligent busbar processing machines, designed to multi-stage and high-performance shaping of copper, aluminium, and bimetallic busbars.
Our response to the needs of the modern market
The constant strive for improved efficiency of modern switchboards sets higher and higher quality requirements for the busbars used in them. In response to the demand of the market, the company ERKO has designed a new group of intelligent machines for multi-stage and high-performance shaping of busbars. The variety of machines offered in the BPS line allows us to offer the machine which is suitable in terms of production volume, technological advancement, and complexity of implemented projects of any individual company.
Main features of the family
of BPS machines
- the algorithm for shaping the busbars allows for identication of individual material constraints
- high tolerance and repeatability of the dimensions of manufactured busbars
- intuitive graphic interface supporting product programming, including the competences and preferences of the operators
- providing access to manufacturing-related information (real-time access to performance and process data)
- flexible conguration of the machining socket
Innovative assistance system of the operator
The intelligent solutions applied in the BPS group of machines support the operator during busbar processing. They supplement the operator’s knowledge with construction-, technological-, and material-related aspect and protect the operator against making a non-compliant busbar.
Busbar geometry always in line with the design
Minimising risks and saving material
Intelligent assistance of the operator
Get to know our devices for processing busbars
BPS 1200 busbar processing station
Station for precise cutting, bending, and punching of Al, Cu, and Al-Cu busbars
busbar width: 20 ÷ 125 mm, busbar thickness: 5 ÷ 12 mm, bending angle: 5 ÷ 90 °
| Total dimensions: | 2000 mm x 3800 mm x 1700 mm |
| Total dimensions: | 650 kg |
| Power supply: | 3×400/230V AC |
| Electric power: | 2kW |
| Working pressure: | 630 bar |
Special features
- increasing the speed of processing of the complete busbar part compared to previous generation by 30%
- work with innovative software for designing busbars
- possibility to use the innovative computational algorithm
- automatic positioning of the measuring ruler during punching, bending, and cutting operations (based on procedures or previously entered data)
- measuring ruler position accuracy 0.1 mm for processed busbars up to 2 000 mm long for cutting and punching (up to 1 600 mm long for bending)
- possibility of bending in an "L" shape for busbars up to 10 mm thick at a distance of 40 mm from the edge
- possibility of bending in a "C" shape for busbars up to 10 mm thick at a distance of 45 mm from the edge
- possibility of bending in a "Z" shape for busbars up to 10 mm thick at a distance 40 mm from the edge and between the bends
- bending angle accuracy ± 0.2° with adjustment for busbar elasticity
- the guillotine which can be hidden under the worktop surface
- automatic controlled press of the cut busbar
- minimum length of cut busbar: 30 mm
- burr-free no surface deformation busbar cutting
- the movable cassette which allows installing of four punches and eliminates the need for retooling
- burr-free round and oval holes punching
- possibility of saving and recalling busbar processing procedures
- a built-in reliable and ecient hydraulic drive
- additional connections for other tools oered by ERKO (hydraulic hose with PM quick coupler)
- maintained mobility of the machine
- possibility of remote diagnostics
BPS-P busbar processing station
Station for precise cutting, bending, and punching of
Al, Cu, and Al-Cu busbars
busbar width: 20 ÷ 160 mm, busbar thickness: 3 ÷ 15 mm, maximum length of the cut busbar: 4 metres
| Total dimensions: | 7253 mm x 3639 mm x 2000 mm |
| Total dimensions: | 3200 kg with the hydraulic power pack |
| Power supply: | 3×400/230V AC |
| Electric power: | 21kW |
| Working pressure: | 300 bar |
Cechy szczególne
- direct work of the machine with the innovative algorithm for designing busbars
- operator support covers designing, technology, and processed material
- application providing possibility to print the designed busbar in 2D and 3D views
- application providing possibility to print the designed busbar in 2D and 3D views
- possibility of adaptation to work in the production line
- control system performing CNC functions
- designing busbars directly on the machine with a 3D visualisation and generating the developed length of a bent busbar
- equipped with a 22-inch operator’s touchscreen with multi-touch
- remote software update, including material base
- it facilitates use for people with disabilities
- force of pressure: 300 kNs
- dedicated to high-performance and precise serial production
- busbar feeding ruler accuracy of the position: 0.1 mm
- a movable cassette which allows installing of ve punches and eliminates the need for retooling
- burr-free round, oval, and custom-designed holes punching
- minimum length of cut busbar: 25 mm
- burr-free no surface deformation busbar cutting in a single operation
- possibility of saving designs on a network drive
- possibility of using design developed on desktop software
- possibility of extending the machine with additional machining tools (e.g., custom-made punches)
- stable, stationary structure
BPS Intelligent Line — Why is it worth it?
It covers every stage of production, that is self-su ciency and comprehensiveness.
High performance,
that is, speed of action and savings
in time and money.
Technological advancement,
that is, a chance to implement complex
designs.
Cutting edge technology and exibility,
that is an intuitive way of designing
and intelligent operator support.
Precision and repeatability,
that is, the compliance of the design
with the nal product and compliance
with current requirements.
Supplier with 40 years of experience,
that is, a trusted and reliable business
partner who operates in the industry
the ERKO company has learnt inside out.
Are you interested in our devices?
Contact us and learn more about BPS Intelligent Line.
ERKO sp. z o.o. sp. k. ul. Lipowa 24 11-042 Jonkowo NIP 739-020-46-93 REGON 00446212
© 2022 ERKO Wszelkie prawa zatrzeżone.
